Milling cutters for furniture facades. CNC milling cutters for facades – how to reduce costs and improve product quality? Facade cutters for cnc

Any facade made of soft or hard wood can come to life if high-quality modern equipment is used to process it. Our company offers milling cutters for facades, which are used by everyone: from amateurs to professionals in their field.

The best cutters for your facades

Our company has a wide range of milling cutters, with which you can get different options for facade profiles and counter-profiles. Milling cutters, groove cutters, figure cutters, universal cutters with replaceable knives, horizontal or vertical - an excellent choice of professional tools made of top quality carbide steel from leading manufacturers (Samson, WoodTec, KAMI-Neva, etc.)

The quality of milling cutters for facades is the key to successful work.

Ease when working with the tool is achieved due to careful polishing and sharpening of cutter knives, and safety of operation is ensured by the reliability of the design. Our products have all the necessary quality certificates. If it is difficult for you to decide on the choice of cutters, the specialists of our company will answer all your questions.

On the Stankoff.RU website you can buy shell cutters for furniture facades from leading manufacturers. Available and on order more than 33 models of milling cutters for the manufacture of furniture facades at the best prices. Only profitable offers with detailed descriptions and photos. Check prices with managers.

Features of facade cutter sets

Working with solid wood in the manufacture of furniture requires specific operations to create different profile and counter-profile options. The most advanced material processing option is milling cutters for furniture facades, capable of rounding the workpiece along the perimeter, machining the inner surface of a closed contour, and other tasks of decorative design of products.

Accurate and clean machining results using a facade cutter are guaranteed by the manufacturing technology of parts based on the use of hard steel of a special composition with a fine-grained metal structure. The maximum sharpness of the blade is obtained due to a specific sharpening procedure, which is carried out with an axial inclination of the cutting edge.

In the manufacture of front parts of furniture and drawers, beech, oak and ash wood is used, which has a high degree of hardness, or softer material of coniferous and hardwood varieties. Regardless of the characteristics of wood, cutters for the manufacture of facades must have properties that allow long-term use of consumables without loss of technical qualities:

wear resistance of the cutting edge makes it possible to avoid frequent tool changes;
a large resource for resharpening the working plane ensures long-term use of parts.

Carbide cutters for facades, presented in our catalog, are able to create complex combinations of patterns from straight and curved lines, work in different planes and change the appearance of products, increasing the price of products at a low cost of production. Depending on the design, the tool is divided into one-piece, provided with replaceable blades, or having soldering from a hard metal alloy.

Wood cutters for furniture facades offered by our company have a complex profile and are available in a standard version or with a specific cutting plane pattern. Parts are used on universal milling machines with any type of control in the manufacture of:

vertical and horizontal bars;
grooves for installing panels and glazing;
wall panels, bindings;
decorative finishing elements.

To get more opportunities when finishing wooden furniture, it is advisable to buy facade cutters with a set of replaceable blades. By combining knives during processing, you can greatly expand the number of design variations, providing products with a high level of decorativeness. In addition to a different number of cutting tools, the package may include a glass and additional parts in the form of an overrunning ring for precise work on a template.

The main type of MDF board processing in the manufacture of furniture facades is milling. And when using milling machines with numerical control (CNC), the production of facade parts from MDF is actually completely carried out by milling cutters. Thus, the selection of the optimal set of cutters for the manufacture of furniture facades becomes a significant task, especially if there is no desire to overpay for a tool that, as unnecessary, will gather dust on the rack.

So. First of all, you should decide on the available equipment. Most of the machines for processing MDF boards have a collet chuck for end (tail) cutters with a cylindrical shank. Therefore, it is necessary to clarify the size of the collet in the chuck and the possibility of replacing it with a different diameter. If the company has several milling machines or machines, it will be more convenient if the diameter of the shanks of the milling cutters used is the same. It is easier to overpay once for an additional collet or adapter sleeve than to subsequently purchase two sets of cutters for different equipment.

Milling machines with shell cutters, as a rule, have limited capabilities when processing workpieces for facade parts and MDF countertops. Most often, this is milling an edge chamfer or finishing the contours of parts according to pre-made templates. Milling cutters for such machines are much more expensive and are intended mainly for processing solid wood.

Depending on the availability and complexity of the equipment, the sets of cutters may differ. MDF board parts can be processed by manual milling machines, on milling and milling-copying tables, or on milling machines and CNC machining centers.

When working with a manual milling tool for processing straight and curved edges, including overhead copier templates, edge cutters with a bearing will be used. Shape cutters for outlining decor on the front side of the facade, above the cutting part, can also have a thrust bearing. Otherwise, you will have to copy the template using a semicircular milling machine bed.

Processing small MDF parts with a manual machine is quite problematic and time-consuming. On the other hand, large and heavy parts, such as countertops, including curved ones, are easier to mill with a small machine than to turn them on a milling table.

The milling and copying table has its own thrust bearing, so you can get by with conventional groove cutters with various cutting edge contours. In some cases, for example if it is necessary to change the diameter of the thrust bearing, it is possible to use edge cutters with a more suitable diameter.

Milling machines and CNC machining centers for working with MDF and chipboard also have collet chucks for the cylindrical shank of the end mill. Even though with just one cutter and 3 programs D -processing machine with CNC is able to produce any relief of the facade, in order to rationally use time and resources, nevertheless, a diverse set of cutters is needed to perform basic operations. For the manufacture of MDF facades, you will need cutters for profiling parts, including the technology nesting , decorative sampling on the front surface of the MDF facade, edge processing, engraving, drilling.

Profiling of MDF facades is carried out using straight groove cutters, or special multi-profile cutters, which allow simultaneous trimming of the part and chamfering. Here you may be faced with a choice: to purchase milling cutters with carbide tips, or with cutting edges made of polymer diamond. The choice is quite difficult, since, on the one hand, the short service life of the carbide cutter and low processing speed, and on the other hand, the price is too biting, including for sharpening polymer diamond. Some enterprises, in order to rationally use expensive tools, initially process the MDF sheet with rough cutters, and then refine the remaining allowance with a finishing cutter.

When choosing cutters for profiling, you should also pay attention to the angle of inclination of the knife and the direction of the chip ejection.

The processing of the front surface of the MDF facade can be carried out both with one shaped cutter, and with a whole set of groove and engraving cutters, including straight ones, U-shaped, V -shaped, with a more complex geometry of the cutting edge. The number and range of cutter sets for processing MDF facades depend only on the scale of the designers' imagination and the skill of the milling equipment operators.

For mass production of the same type of MDF facades, you can purchase shaped cutters with a cutting edge made of polymer diamond. If the company specializes in individual orders, then it is best to use MDF cutters with brazed or replaceable carbide blades. Their range on the market of milling cutters for the manufacture of furniture facades is diverse enough to satisfy the needs of any client.

When changing a tool, as a rule, a lot of precious time is lost, since it is necessary to reconfigure machines, change processing modes, calibrate, etc. To reduce labor costs, some cutting tool manufacturers offer universal multi-profile shaped cutters for the manufacture of MDF facades. Of course, the use of such cutters leads to product uniformity, but it significantly increases labor productivity and production volumes.

If the company has a machine or a CNC machining center, then after working with profile cutters, the table surface must be leveled. Some CNC tool manufacturers' catalogs offer special cutters for leveling the table.

In conclusion, it should be noted that some operations, such as milling and engraving "pigtails" on the MDF facade, are extremely irrational. Before spending money on buying a cutter and then killing a lot of time doing engraving, maybe you should think about replacing this operation with a “pigtail” made in a simpler way, for example, from a polymer material ?!

In the production of CNC facades, milling cutters can perform a large amount of work. Making facades becomes much easier and faster. Reducing costs and improving product quality are the main characteristics of this approach.

Selecting the right machine

Increasingly, machines equipped with numerical control (CNC) are used in many factories and enterprises that produce furniture facades. There, similar devices are used for milling during the processing of MDF boards. The use of CNC and facade cutters in production allows you to reduce costs and production cycles - time for transportation, loading and unloading, as well as intermediate storage.

Selection of the optimal set of cutters is an important condition for an efficient manufacturing process. Before you start choosing them, you need to decide on the equipment present. It is from him that the final choice will depend. Most machines used to process MDF board are equipped with a collet chuck.

Standard shaped cutters have an impressive shank size, starting from 20 millimeters. The collets must also match. For machines equipped with them, end mills with cylindrical shanks are suitable. But before buying them, you should accurately determine the landing size in the chuck at the collet.

If the production uses a number of machines, the best option is the same diameter for all shanks. This will prevent unnecessary spending on additional cutter kits. On the CNC machine, which is equipped with a shell mill, it is also possible to process blanks of facade components. Preferably, the edge chamfer is milled on them or the contours of the part are finalized according to pre-made templates. The cutters for such machines are of high cost and are used in the processing of wood materials.

Types of cutters

The furniture facade and its parts can be processed using the following equipment:

/table;
milling machine or a special center equipped with numerical control.

edging

Processing by a manual milling machine is carried out by edge cutters with a bearing. Edge cutters for reproducing the design on the front of the furniture fronts have a ball bearing. However, a hand tool for processing small parts is not very convenient. It is more suitable for large parts, for example, curved countertops, with which it is better to work with just a medium-sized machine.

Standard grooved

For a milling and copying table, which is equipped with a thrust type bearing, standard shaped groove cutters are suitable, which have different cutting edge contours. If it is necessary to select a different ball bearing diameter, edge cutters are used. CNC machines are equipped with collet chucks for cylindrical shank.

non-standard

Modern equipment is capable of making any form of relief on the facades with the help of a single cutter and the necessary software. But for a smart waste of resources, it is recommended to use sets of incisors that are different in their content when performing basic actions. For the production of furniture facades, milling cutters that profile the part are useful. Also useful are cutters for drilling, processing and engraving.

Multitasking ad hoc

During the creation of the furniture facade and its profiling, direct groove or multi-tasking special cutters are used. There are two types of them, which have:

Carbide soldering. A short period of operation and a low rate of processing, but a low price.
Diamond cutting edges. Long usage time, high quality, good processing speed, but expensive. They are great for cutting MDF boards. They are standard or can be made according to individual drawings.

Industries that still buy the latest version with diamond edges try to keep the tool as long as possible, using rough cutters for pre-treatment. Also, a tool with diamond components is most suitable for large-scale production of facades of the same type. When the company has a more individual specialization, then you should buy cutters with soldered knives or replaceable ones made of hard alloys.

Special

In addition to the above, there are special cutters that are used to level the appearance of the table after it has been processed with profile cuts. This is possible when the company has a CNC machine or a machining center.

A lot of time is spent during the replacement of a tool, because it is necessary to readjust the machines, change the processing mode, perform calibration and other operations. For the sake of greater savings in such cases, you should purchase universal cutters. They will increase output and increase labor productivity. However, there is one significant drawback - the uniformity of the facades.

Features of working with a cutter

In production, situations are not uncommon when the cutter begins to undermine or crumble the coating in the places of its passage. Usually this is due to her stupidity. But this is not such a serious reason to immediately replace it. You can get rid of this problem in two ways:

The cutting depth is increased by one to two millimeters. In the case of a blunt cutter, this will have a beneficial effect on the quality of work.
The tool needs to be re-sharpened. But after installation, it will be necessary to change its diameter.

During the selection of cutters, it is necessary to pay attention to the direction of the chip ejection and the level of the knife slope. The outer surface of the facades can be produced on a CNC machine using a single cutter or a whole set. In the first case, this is a shaped view, in the second - slot and engraving. The size and selection of the kit will depend only on the level of imagination of the designer and the professionalism of the operator of the machine or other equipment.