German band sawmills. Sawmill machines. Description of the angle sawmill Discovery NEXT

General characteristics:
UBS cant saws are designed and manufactured by the German company MS MASCHINENBAU, which specializes in supplying competitive high-performance woodworking machines to the world market. The UBS model is distinguished by its reliable and stable design, excellent product quality in accordance with European standards, as well as high productivity (from 150 to 200 cubic meters of recycled wood per shift). These qualities determine the demand and prevalence of the MS MASCHINENBAU UBS canting machine at large industrial woodworking enterprises as the main equipment of the first row.

Purpose:
Canting machine MS MASCHINENBAU UBS is used for processing logs with a diameter of 120 to 390 mm in order to produce two-edged timber, unedged boards, slabs.

Advantages of the canting machine MS MASCHINENBAU UBS:

The machine is equipped with the possibility of increasing the engine power up to 110 kW, which ensures high efficiency and productivity of the equipment (up to 200 cubic meters per shift);

Stepless, smooth change in the feed rate of the workpiece from 0 to 30 m/min allows cutting logs in accordance with the conditions of material processing, thereby improving the quality of products and protecting the machine engine from overloads;

The design of the machine is distinguished by the accuracy, reliability and durability inherent in German equipment, which allow for efficient operation of the machine in two shifts;

The shafts of the saw unit are located on top, above the material for processing, which completely eliminates the possibility of wood jamming during the movement of the cutting tool, since the produced sawn timber under its own gravity falls into the technological opening of the machine, without interfering with the movement of the saw unit;

The high quality of material processing, the accuracy and reliability of the equipment operation are ensured by excellent components from the world's leading manufacturers: "LAMMERS", "SEW" (engines); "SIEMENS", "LENZE" (electrical and electronics); SKF, FAG (bearings), SIKO (measuring instruments);

The machine is able to function without a log tilting mechanism;

To reduce the energy consumption of production, the drive of the saw unit operates directly (without pulleys and belts), which makes it possible to use less powerful motors to achieve high cutting speeds;

The machine can be operated at low temperatures (down to -20 ˚С) thanks to the heating system of the electrical cabinet equipped with a thermostat;

The material is fed into the processing area by means of a lower conveyor belt equipped with a double toothed chain located in the center of the chute, which ensures continuous movement of the logs and reduces machine downtime;

The safety of the operator's work is ensured by devices (upper and lower), which are designed to prevent the ejection of the workpiece outside the working area of the machine; in case of unstable operation of the log ejection protection system, the automatic shutdown of the equipment of the machine is triggered;

Precise basing of the material during its supply is ensured by a device for pressing the material to the surface of the supply conveyor equipped with a toothed chain;

Special plates, which are equipped with the exhaust system of the machine, carry out a reliable clamping of the double-edged timber, the movement of the log is carried out using a drive station of increased power.

Design features of the MS MASCHINENBAU UBS canting machine:

1. Saw shafts
The design of the saw units provides for the upper basing of the shafts to accommodate the processing tool, which completely eliminates the possibility of wood getting stuck in the saw set.

2. Features of the saw unit drive
The direct drive of saw units from the electric motor does not provide for the use of belt pulleys and V-belts, since their absence reduces production costs for electricity, and also provides high-quality and high-speed material processing when using engines of lower power.

3. Equipping the machine with circular saws in the amount of 6 pcs.
The machine can be equipped with several circular saws (up to 6 pieces). The maximum number of saws in each flange is 3 pcs. The standard scope of supply includes a set of 6 circular saw blades with a diameter of 900 mm.

4. Material conveyor belt
Material is transported to the processing area by means of a feeding mechanism equipped with a bottom conveyor belt equipped with two rows of chains with teeth for stable and continuous feeding of logs.

5. Log turning mechanism (optional)
Precise basing of the material relative to the processing tool is carried out using a log tilting system equipped with driven chain levers that lift the log above the feed table and rotate it longitudinally.

6. Movement of finished products.
Finished products are moved at the exit of the machine by means of a conveyor belt equipped with a bar delay mechanism.

7. High strength and design reliability.
The design of the machine is made of high-strength steel of German production with a thickness of 20 mm, which ensures the rigidity and reliability of the base, the accuracy and stability of the equipment. The machine is equipped with the ability to install powerful electric motors to drive the saw units.

8. Fastening of circular saws on flanges.
The process of reconfiguring the processing tool is simple and convenient due to the use in the design of the saw assembly of the rigid attachment of circular saws on two flanges located on the same axis.

9. Possibility of vertical movement of saw unit drive motors.
The electric motors by which the machining tools operate can be moved along the Y-axis in steps of 50 mm according to the diameter of the saw blades (maximum diameter is 1000 mm).

10. Wedging knives for fixing the timber.
The system, located at the exit of the machine, consisting of riving knives and pressure rollers, produces a reliable fixation of the finished timber.

11. Smooth material feed.
The speed of moving the material into the processing zone is regulated steplessly depending on the operating conditions of the equipment, the parameters of the logs supplied and the production tasks (from 5 to 30 m/min).

12. Ergonomic control panel.
Setting, adjustment and control of the operation of the equipment is carried out from a remote control panel, which is equipped with ammeters (to control the load on the processing tool), a digital cut width counter, an electronic cut width control system (optional).

13. Protection against ejection of the workpiece outside the working area.
The safety of the operator's work is guaranteed by the system of upper and lower claw protection, which excludes the possibility of ejection of the processed material outside the working area of the machine.

14. Roller at the entrance of the machine.
The conveyor feed belt is equipped with a tapered drive roller with a ribbed surface, which ensures reliable clamping of the material, its precise location relative to the center of the conveyor belt, and also enhances the feed pressure due to the pneumatic cylinder. Such a system completely eliminates the possibility of displacement of the log on the conveyor belt.

15. Feed log diameter limiter.
The material supply system at the entrance is equipped with a wreath-shaped plate, which is designed to exclude the possibility of large diameter logs (more than 400 mm) being fed into the working area.

For tilting logs as a GIFT!

Let's pick up for your disk power-saw bench.

Disc sawmill

Disc sawmill is a wood processing machine for vertical or angle sawing, an excellent alternative to a band sawmill.

Angular sawmill makes it possible to cut in two directions at once: across the log and along the log. Circular saws on charcoal sawmills process wood with a diameter of 70 mm or more. Angle sawmill does not require installation on a special platform. The only condition for the uninterrupted operation of a circular sawmill for angle sawing is that the device is not affected by precipitation.

Horizontal sawmill no less common in the field of woodworking. Such sawmills are disassembled and easily transported. The main advantage of horizontal disc sawmills is the absence of idling. People who do not have special skills can work on a horizontal sawmill. Management is carried out using the control panel.

sawmill disk vertical necessary for the production of timber and boards. With the help of a vertical sawmill, you can get ready-made lumber in one pass.

Circular sawmill with edger block - this is a mechanism that is attached to the main carriage of a circular sawmill to obtain edged lumber in one processing.

double disc sawmill - These are high-performance machines that allow you to process lumber with two circular saws.

How to choose a sawmill?

Choosing the right sawmill for your business, you optimize the work in production and get first grade wood. The circular sawmill, as well as, is one of the most common woodworking machines.

Circular sawmills are used at low temperatures.

Circular sawmills are of the following types:

Angle sawmills
Horizontal sawmills
Vertical sawmill
Sawmills with edging block
Two disc sawmills

In addition to choosing by type of operation, a number of other criteria must also be taken into account:

number of teeth (for thin materials it should be maximum);
disc diameter (selected based on the specifics of the processed materials);
mechanical stress.

In order to work at the sawmill as efficiently and efficiently as possible, it is necessary to choose the right sawmill.

Circular sawmills are widely used for building a house. Circular sawmills in Russia have gained wide popularity. If you need to work in the forest and you need to install a sawmill, then a sawmill with a gasoline engine is suitable for this purpose.

You can buyDisksawmillscheap and profitableprice and inexpensive in online store. The power of a circular sawmill depends on the configuration of the machine. Circular sawmills are suitable for both small and large production.

Our experts will help you choose and buy a circular sawmill in Moscow specifically for your production!

Description of the angle sawmill Discovery NEXT

Manufacturer: Russia
Delivery to any city in Russia and Belarus.
Installation and adjustment of machine tools at your production.

Angle sawmill (charcoal saw) is designed for sawing logs with a diameter of up to 800 mm of various species and humidity into edged lumber of various sizes. It is sawmills, log saws of increased accuracy and capabilities, depending on the configuration, the sawmill can be automatic. Sawing is performed by two saw blades perpendicular to each other.

Advantages of the Discovery NEXT angle sawmill

Export quality of the resulting lumber
High productivity (up to 2 cubic meters per hour of edged boards)
Sawing without tilting the log
Usable lumber yield up to 85%
Versatility

Basic equipment and options for the Discovery NEXT 2x15 kW sawmill.

Automatic carriage feed with continuously adjustable sawing speed.
The maximum diameter of the processed log is 800 mm.
Manual log clamp - 4 pcs.
Electric motors 15 kW. - 2 pcs.
Bed folding for a log of 6500 mm.
Circular saws with cutting knives GASS D=500x50x18+6 z - 2 pcs.
Controller with a remote control (device for setting the dimension).
Supports for the bed - 1 set.

Additional options for Discovery NEXT

№	Name	Price
1	The increase in the frame for the log is 8.5 m.	24 200 rub.
2	The increase in the frame for the log is 10.5 m.	48 400 rub.
3	Electromechanical log clamps (4 pcs.)	RUB 79,860
4	Workpiece positioning lasers (2pcs)	7 980 rub.
5	Electronics heating	3 990 rub.
6	Increase in the diameter of the processed log up to 1100 mm.	33 200 rub.
7		15 900 rub.
8	Suction system with electric extractor	54 500 rub.
9	scraper conveyor for chip removal	RUB 119,000
10	Horizontal sawing function	24 200 rub.
11	Automatic log loader	RUB 139,900
12	log storage	49 000 rub.
13	Remote sawmill control stand (start-stop) Only when ordering log cutting optimization!	8 750 rub.
14	Cutting optimization with a laptop	28 950 rub.
15	Nesting optimization with sensor monobloc	RUB 47,950
16	Set of flanges for all saw diameters 500, 560, 610 mm.	27 500 rub.

Specifications Discovery NEXT 2x15 kW.

Name	Meaning
Workpiece diameter	800 mm.
Workpiece length	6500 mm.
Cutting cross section with 500 mm discs. (beam / board)	150x150 mm. / 175 mm.
Cross-section of a saw cut by disks of 560 mm. (beam / board)	175x175 mm. / 200 mm.
Cross-section of a saw cut by disks of 610 mm. (beam / board)	200x200 mm. / 225 mm.
Engine power	2 x 15 kW
Shaft/spindle speed	3000 rpm
Voltage	380 V
Carriage feed speed	0 - 24 m/min
Performance	8 - 10 m3/shift
Parameters of the tool used	500 - 610x50 mm z=18+6
Dimensions (Length/Width/Height)	10600x1500x2000 mm
Weight	1500 kg

Discovery NEXT video

Discovery NEXT Design Features

Electric motors

Electric motors with power from 15 to 22 kW can be installed on the sawmill.

Controller (dimension setting device) with remoteremote control

Ergonomic and comfortable control panel allows the operator to manage the main work processes and exercise full control over the equipment. The control panel can be installed in any place convenient for the optimal work of the operator, which will improve the overview of the sawing process.

Kerf positioning lasers

The lasers serve as a guide to the cut line and help increase productivity by saving time setting up and positioning the workpiece. Lasers work equally well both in daylight and at night. Laser pointers have a protective element against the ingress and sticking of sawdust.

Electronics heating

Lowering the ambient temperature to the set minimum leads to the automatic activation of the system for heating important electronic elements both inside the operator's console and on the sawmill itself.

Electromechanical clamps

Four independent electromechanical clamps securely hold the log on the frame, automatically adjusting the gripping force. The clamps are controlled from the operator's console, which speeds up the process of fixing the log several times.

Suction system without electric hood

The complex is necessary to connect the sawmill to various aspiration systems. The collection of production waste prevents pollution of production facilities and enables the further sale of sawdust. The set is universal and is suitable for all known aspiration complexes (cyclones).

Today, the sawmill takes pride of place among industrial equipment and is simply an indispensable device in the woodworking industry. Since this kind of device has not only a high level of productivity and an enviable speed of work, but also it has a high quality.

But, nevertheless, even taking into account the fact that this tool simply has no analogues at the present time with respect to a significant number of blanks, not everyone can acquire this kind of equipment. In this article we are talking about this device, we will understand its main aspects, and you can actually get acquainted with a couple of sawmill models. So let's get started.

If you want to choose a chainsaw (see), then read the article.

The design of disc coal sawmills

In order to make it easier for you to understand what this kind of tool looks like, just imagine the machine that actually produces it. It is also important that it produces its activity from an electric motor (as well as).

It is worth noting that a disc charcoal sawmill can be both two working bodies and one working body. With one such “organ”, a cut is made both in a horizontal and vertical position. The most unusual thing in this embodiment is that this kind of sawmill does not have an idle direction.

When the sawmill has two disks(bodies), then in this case, the supply of blanks is carried out in an orthogonal direction. That is, a pair of working disks have both a vertical and a horizontal arrangement relative to each other. Thanks to this kind of feature, high-level performance is fully ensured.

The best modern models of coal saw blades

And now let's actually get acquainted with some models of this kind of tool, which are famous not only for their power, but also they are quite practical and productive. Because perhaps among these models you will find the most suitable sawmill for yourself and your professional needs. So let's get started.

If suddenly the chainsaw stops starting, read on to find out what to do.

Wimmer log saws (mobile sawmills)

This slogan of the well-known company WIMMER has been justified for many years. The company works smoothly and fruitfully. At its helm are real professionals and experts in their field Bernhard Wimmer, Norbert Wimmer and Josef Zenz. The company has been confirming the opinion of specialists about the high level of development of its new machines and their high-quality production for many years with its work, and enjoys a well-deserved reputation in the world market.

Bernhard Wimmer founded a mechanical engineering company with a partner in 1990, which specialized in the manufacture of mobile saws. As early as 1996, he founded his own company and WIMMER, the first German mobile bevel cutting machine with medium tension. Today, many of the innovative improvements to this setup are copied by competitors and partly claimed by them as their own designs.

Norbert Wimmer, son of Bernhard, has worked for his father's company for many years. As a skilled carpenter, he is closely associated with woodworking, sawing wood in order to intensively supervise new constructions as well as new developments in saw blades.

Josef Zenz was educated in Munich for 10 years in the field of electronic data processing, industrial economics, spare parts. Since 1999, he has worked closely with WIMMER and is responsible for the manufacture and sale of saw systems.

The successor of the dynasty will undoubtedly be Stephanie Zenz, Joseph's daughter. Since 2005, she has been studying to become a mechanical engineer, and in the future she intends to continue her engineering and economic education.

The ZENZ team consists of 25 employees who take care of the flawless sequence in the production of WIMMER band saws. They also service WIMMER sawing machines. Most of them have been working at the enterprise for 10 years.

A bit of history

Matthias Zenz bought the village forge in 1857, which operated until 1872. Four more generations followed, before current owner Joseph Tzenz took over the firm in 1989.

In 2007, ZENZ celebrated its 150th anniversary. In addition to blacksmithing and trading in agricultural machinery, ZENZ has always been involved in mechanical engineering. So it is not surprising that Joseph Zentz, Jr., soon after taking over the production, began working in this area. In 1990, the first three mobile sawmills for trading companies were built. And by 1999, 500 sawmills had already been established and sold around the world. Since 1990 The company has been constantly expanding and has made significant investments in the development of new machines. Today, all machines of the company are equipped with electronic control, which makes it possible to achieve the highest quality in production.

Today on the pages of the magazine we will present two new generation machines.

Band log saw WIMMER BN 110 - three-shift operation

Band sawmill WIMMER BN 110 (mobile sawmill)

Band sawmill WIMMER BN 110

(mobile sawmill)

The WIMMER BN 110 log saw is designed for professional use. This machine has been developed on the basis of many years of experience in tolling timber. Over the years, the saw blade service has developed a lot of knowledge in the field of construction. Most of our machines have been operating in three shifts for many years and sawing up to 12,000 m3 per year. They have proven to be stable and durable, while also offering comfortable handling and precise cuts. A “true” mid-tension results in a “stress-free” movement of the saw blade, which significantly increases the life of the saw blade.

The WIMMER sawmill bears the name of its creator, Bernhard Wimmer, who has 15 years of practical experience in the sawmill industry. In 1989 he developed his first log band saw and has continued to be active in this area ever since. A great influence on the quality of his developments is the constant exchange of experience with the sawmillers of the tolling forest, as well as many years of experience in the field of maintenance of saw blades.

The main quality of the machine is its durability. This machine is designed for long-term operation and has not had a single failure during long-term testing. Many enterprises in Estonia, Latvia, Siberia, Ukraine have been sawing on this machine for many years, and with constant operation (approximately 8,000 hours per year with a capacity of up to 12,000 m3 per year).

Stability is another essential quality in machine tool manufacturing.

And here for the company there are no compromises. Sawing machines are designed based on the respective diameters. We do not create any "cosmetic appearances" in order to make the machine with the largest log passage. The sawing machine, from the main frame with stable guides to all other components, matches the log passage.

Own production has long been the key to success. Since we have our own production, we can fulfill almost all the wishes of the client. Customers can consult directly with the production manager, the installation manager and the designer. Direct contact prevents all sorts of misunderstandings.

The maintenance of the saw blade is also controlled by the company. Even the best saw blade is of no use if the tool is out of order, which is why we offer you a complete saw blade service.

The WIMMER BN 150 log band saw is the best assistant for working with thick wood

Band sawmill WIMMER BN 150 (mobile sawmill)

Band sawmill WIMMER BN 150

(mobile sawmill)

When developing this machine, we had the motto "No compromise!".

“The log saw of the future” is how the Austrian special magazine Holzkurier described the WIMMER BN 150 saw.

Many sawmills have to deal more and more with thick wood that they can no longer process in their sawmill. This log saw is the right choice for anyone who wants to specialize in the thick wood sector. With this machine, specialists will receive a “fabulously” high-quality as well as quantitative output.

The choice of this machine determines the quality of its production.

Also, no compromises are allowed in the manufacture of the BN 150 with regard to its stability. Thus, the passage of 150 cm in this machine was not made “cosmetic”, but was designed specifically for this kind of trunks. For this, the main frame is made of a stable double T-profile with reinforcement through the bottom. In addition, the horizontal and vertical calipers are built much more stable.

The reliability of the machine is a guarantee of the success of production. This sawing machine is not in the full sense of the new design: many years of experience with the BN 110 influenced the development of the BN 150. Thus, the new design avoided "childhood diseases".

Another important quality of this machine is its power. It is important that not only the sawing machine itself has become more stable, but also all the elements of the drive mechanism, such as the 30 kW drive motor, lift motor and feed motor.

Anyone who decides to invest in a machine of this size will receive not just a sawing machine, but a machine that is built to suit their requirements. With our modular design, we can fulfill almost all customer wishes.

Band sawmill BN150 (WIMMER, Germany)

Cast steel pulleys 1000 mm diameter

BN150 (WIMMER, Germany) log saw band saw, specifications:

Cut, mm 2

Length, m Depending on the design

Log passage, cm 150 x 150

Saw blade, mm 7000x135x1.2

Band sawmill BN150

Drive motor, kW 30 (optional 22)

Lifting motor, kW 2.2

Height, m 3.2

Width, \u003d m 3.5

Cutting length, m At the request of the client

Weight, kg 5000-8000

Feed motor, m/min 1.5 s 0 -60.

Hydraulic unit 3 kW

Band sawmill model BN150 is a heavy-duty (drive motor power 30 kW), reliable and extremely easy to operate machine designed for processing thick wood (max. workpiece size 150x150).

Description of the sawmill WIMMER-ZENZ

Supplies of Wimmer band saws in Russia and Belarus are carried out by ArchiLine as an official dealer. Wimmer band sawmill has a simple structure, stable and reliable operation, the machine is very easy to operate and at the same time, highly efficient. When comparing band saws with other manufacturers, we can say that well-known manufacturers of sawmills from Germany and the USA are often compared with Opel or Ford cars. As for the Wimmer band saw, this is a BMW 7 series among its own kind. ABOUT THE COMPANY The main activity of our company is the design and construction of wooden houses from rounded logs and glued beams, baths, saunas, grill houses, gazebos, restaurants. We have been working in the Republic of Belarus since 2004. The use of high-quality materials, modern equipment and advanced Finnish technologies has made us a leader in the wood construction market in a short time. In terms of the quality of manufacturing wooden houses from glued laminated timber and rounded logs, we comply with international standards in the design and construction of wooden houses. ArchiLine specialists have built more than one hundred and fifty wooden cottages and houses in various regions of the world (Poland, Russia, EU). When designing and building wooden houses, cottages, bathhouses from logs and glued beams, we use our vast experience in this area. The company's architects are ready to offer a solution for even the most complex project. The Archiline company is ready to equip a house or cottage under construction with high-quality materials: Roben ceramic tiles, facing bricks, clinker tiles, Velux skylights, wooden windows and doors. We also offer a wide range of protective and coloring products for wooden houses. Such materials will give your home a natural and aesthetic look. In addition, a wooden frame with a roof made of natural ceramic tiles looks much more organic than when using other types of roofing. Since ancient times, wooden baths have been famous for their healing properties and are very popular. The construction of a wooden bath will be a pleasant and beneficial event for your health. Becoming our client or partner, you will be able to see for yourself the advantages of building objects from wood and natural finishing of wooden houses. We are confident in our experience! Convince yourself of our experience in building houses and cottages!